DIO 50cc CVT Front Plate Assy of Drive

DIO 50cc Variator Assembly (Drive Pulley Set)

🔧 Variator Assembly · Complete Kit · Performance Upgrade

Improved acceleration · Seamless shifting · Higher top speed

One of the best enhancements you can make on an automatic scooter is the installation of a new variator. Adding an after-market variator ensures a smooth start-up, "seamless" automatic shifting, improved high-speed idle, and consistent high-performance driving.

This variator is designed for various Honda DIO 50cc scooters and contains all parts of the variator assembly, including pressure spring, slides, roller weights, and pressure plate. Additionally, tailoring the roller weights results in improved acceleration and a slightly higher top speed.

Overall Height	Biggest Outside Diameter	Shaft Diameter	Cam Hole Diameter
37.5mm	φ86.7mm	φ18/12.9mm	φ12.2mm

This variator assembly is a complete kit containing all the following components:

Ready to install: No need to purchase additional parts – everything you need is included in this kit.

This variator assembly fits the following Honda DIO 50cc models:

• Honda DIO 50 (AF18/AF28 models)
• Honda DIO ZX 50
• Honda Smart Dio 50
• Other 50cc 2-stroke scooters using the same variator specifications

This variator allows you to adjust performance characteristics by changing the roller weights:

• Lighter Rollers (5g-6g): Improved acceleration, quicker takeoff – ideal for city riding and hills.
• Heavier Rollers (7g-8g): Higher top speed, more economical highway cruising.
• Stock Weight: Balanced performance suitable for most daily riding situations.

Note: Actual results may vary depending on vehicle condition, displacement, and riding habits. Fine-tune based on your experience.

🔧 Installation Tip

Installing a variator assembly requires experience with CVT transmission disassembly. Professional installation or the use of special tools (like an impact wrench and clutch holding tool) is recommended. Pay attention to the correct order and orientation of all components, and ensure the retaining nut is tightened to the specified torque.

⚠️ Important Notice: This is an aftermarket performance variator assembly designed specifically for Honda DIO 50cc scooters. The kit includes the complete variator, pressure plate, sliders, roller weights, and pressure spring. Images are for reference only. The actual product may vary.