CG 200cc Cylinder Assy

Brand: Mortch Motor
Product Code: MICG200-1022-15

Product Viewed: 290

Availability: In Stock

Weight: 2.00kg

Packing Size: 15.00 x 15.00 x 15.00cm

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CG 200cc Cylinder Assembly

🏍️ Cylinder Assembly · Cylinder Barrel · CG200 Engine · Air-Cooled Engine Rebuild Part

For CG200 Air-Cooled Engine · Motorcycles · ATVs · Dirt Bikes

📋 Product Overview

This is the CG 200cc Cylinder Assembly, a replacement cylinder for the CG200 air-cooled engine. Specifically designed for CG series engines, this cylinder assembly is suitable for motorcycles, ATVs, dirt bikes, and various other vehicles, making it the ideal choice for engine rebuilds or performance restoration.

The cylinder assembly is manufactured from high-quality aluminum alloy with precision-honed cylinder walls, ensuring excellent wear resistance and sealing performance. As a core component of the CG200 engine, this cylinder assembly effectively restores engine power and resolves issues such as oil burning and power loss caused by cylinder wear.

✨ Core Functions: Provide piston motion guide · Form sealed combustion chamber · Efficient heat dissipation · Withstand high temperature and pressure · Restore engine power

🔧 Engine Technology Notes

📌 CG200 Engine

The CG series engine is a classic pushrod-type air-cooled engine, renowned for its simple construction, high reliability, and low maintenance costs. Widely used in motorcycles, ATVs, dirt bikes, and other vehicles, the 200cc displacement provides ample power output.

📌 Air-Cooled Design

Features air-cooled heat dissipation with large cooling fins on the cylinder exterior. Heat is carried away by airflow while riding, offering a simple, reliable, and easy-to-maintain design.

📐 Specifications

Displacement

200cc

Engine Type

CG200 Air-Cooled 4-Stroke

Bore Size

Approx. 63.5mm (CG200)

Stroke

Approx. 62.2mm

Cylinder Material

Aluminum Alloy

Cooling Type

Air-Cooled

Cylinder Type

One-Piece Cast

Cooling Fins

Enhanced Design

Compatible Engines

CG200 / CG Series

🏍️ Compatible Vehicles

This cylinder assembly fits vehicles equipped with CG200 air-cooled engines, including but not limited to:

CG200 Motorcycles

CG Series Motorcycles

Dirt Bikes

ATVs / Quad Bikes

Trike / Three-Wheelers

Vintage Street Bikes

💡 Compatibility Note: This cylinder assembly is designed for CG200 air-cooled engines. Before installation, verify your engine model and bore size to ensure compatibility.

✨ Product Features

High-Quality Aluminum Alloy: Cast from premium aluminum alloy for lightweight construction, high strength, and excellent heat dissipation.
Precision-Honed Cylinder Walls: Cylinder walls are precision-honed for superior surface finish and optimal sealing with piston rings.
Enhanced Cooling Fin Design: Optimized cooling fin structure increases surface area for improved heat dissipation and lower operating temperatures.
OEM Specification: Manufactured to exact CG200 engine factory specifications for a perfect replacement of worn components.
200cc Displacement: Provides ample power output for daily riding and light off-road use.
High Reliability: Manufactured using proven, reliable processes for long-term stable operation.

🔧 Installation Guide

1. Ensure the engine is completely cooled and disconnect the negative battery terminal before starting.
2. Remove related engine components and either remove the engine from the frame or support it securely.
3. Remove the cylinder head, piston, and connecting rod, then take out the old cylinder block.
4. Thoroughly clean the crankcase mating surface, removing old gasket residue and oil contaminants.
5. Inspect the connecting rod, piston pin, and other components for wear; replace if necessary.
6. Install a new cylinder base gasket and position the new cylinder block over the locating dowels.
7. Install the piston and piston rings, ensuring ring gaps are staggered 120 degrees apart.
8. Install the cylinder head and tighten bolts in a diagonal pattern in stages to specified torque.
9. Reinstall related components, add fresh engine oil, and start the engine for break-in.
Important Note: Cylinder block installation involves critical engine components. Professional installation is strongly recommended. Always use a new cylinder head gasket and tighten bolts to the specified torque.

🔄 Break-In Recommendations

Proper break-in is essential after installing a new cylinder assembly to achieve optimal piston ring-to-cylinder wall seating:

Break-In Period: Recommended 500-1000 km (300-600 miles).
RPM Control: Avoid prolonged high RPM operation during break-in; keep RPM below 70% of maximum.
Load Control: Avoid hard acceleration, heavy loads, and steep hill climbing during break-in.
Oil Change: Change oil after the first 300 km (180 miles), and again after the break-in period is complete.
Oil Quality: Use high-quality mineral oil during break-in; switch to synthetic oil after break-in.

⚠️ Important Note: Improper installation or break-in may cause cylinder scoring, piston ring sticking, or other serious engine damage. Professional installation is strongly recommended.

⚠️ Important Notice: This is the CG 200cc Cylinder Assembly, designed for CG200 air-cooled engines and compatible platform vehicles.
Spec Confirmation: Before purchasing, verify your engine model and bore size (CG200 approx. 63.5mm) to ensure compatibility.
Installation Caution: Cylinder block installation involves critical engine components. Professional installation is strongly recommended. Always use a new cylinder head gasket and tighten bolts to the specified torque.
Recommended Parts: When replacing the cylinder block, it is recommended to also replace the piston, piston rings, valve oil seals, and related components to ensure rebuild quality. Product images are for reference only; actual product may vary.

🔧 Compatibility Notice

Please verify that this part fits your specific vehicle model and year. Many vehicles share similar names but use different components depending on year or market region.
We strongly recommend cross-checking with your vehicle's owner's manual or contacting us for confirmation before placing your order.

📄 Product Disclaimer

Product images, measurements, and descriptions are for reference only. Slight variations in color or appearance may occur due to manufacturing batches or photography lighting—functional specifications remain identical to the ordered part.
Professional installation is mandatory. Mortch Motor assumes no liability for damages, injuries, or losses resulting from improper installation, misuse, unauthorized modification, or abnormal operation.

💰 Import Duties & Taxes

All listed prices EXCLUDE shipping costs, import duties, taxes, and customs clearance fees. These charges (if applicable) are determined and collected by your local customs authority and are solely the buyer's responsibility.
In case of return due to unpaid duties/taxes or refusal to clear customs, the buyer shall bear the original shipping cost, return shipping fees, and any associated administrative charges deducted from the refund.

📌 Order Confirmation: By completing your purchase, you acknowledge that you have read, understood, and agreed to all terms above. For any questions, please contact our support team prior to ordering.

Tags: Block, Cylinder, Set Motor